I have access to a flux-core MIG welder, and want to practice using it on bicycle frame tubing (thin, high-grade steel tubing like 4130).
From what I've read, the major downside to flux-core MIG welding is the spatter, and it makes it a pain to clean up. If it means a lot of post grinding, I am okay with that. This is the primary reason why people advise not to do flux-core on bicycle frames.
1 - Aside from the spatter issues, is there anything to be cautious about with flux-core MIG in terms of weld strength, heat damage to the tubing, etc etc.
2 - How about storage conditions? The garage has no environmental controls over humidity and temperature. I've read arc sticks don't like humid environments. Does flux-core wire have any peculiarities?
3 - How much does flux-core spark during welding compared to other welding methods?
4 - It's my understanding that with flux-core, no stored compressed gas is needed to weld, as the shielding gas comes from the flux core in the wire. Is this true, and is this the primary advantage of flux-core?
CHEERS